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1、“欣谕”XY-Lyo-0.2压盖型真空冷冻干燥机 XY-Lyophilizer-0.2“欣谕”冷冻干燥机,冻干机,冷干机,真空冷冻干燥机

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添加时间: 2017-06-22 08:41:22
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Lyophilizer Technical Parameters压盖型冻干(gan)机技(ji)术参数表

1“欣谕”XY-Lyo-0.2压盖型真空冷(leng)冻干燥机  XY-Lyophilizer-0.2

制造标准 Manufacture Standards

cGMP

A、干燥箱(含0.2m2板层) Chamber (with 0.2m2 shelves)

序号SN

名称

Name

型号/规格/材(cai)质

Model/Specifications/Material

数量(liang)

Number

1

干燥箱(xiang) 

Chamber

进口(kou)AISI 316L 不锈钢

1

2

板层 

Shelves

进口AISI 316L 不锈钢(gang)

1

尺寸:400×300×12mm

Dimensions400×300×12mm

2 +1

3

箱门 Door

透明树脂(zhi)

colophony

1套(tao)

4

验(yan)证(zheng)孔  

Validation port


1

5

制品测温探头(tou)

Product sensors

Pt-100 热电阻 A级(ji)

Pt-100 Hot resistance  A Level

2支(zhi)

6

导热油(you)温(wen)度探(tan)头(tou)

Temperature sensors

(thermal fluid)

Pt-100 热电阻 A

Pt-100 Hot resistance  A Level

2

性能参数 Performance parameters

1

设(she)计压力(li) 

Design pressure

常压 Normal pressure

2

设(she)计温度

Design temperature

常温 Normal temperature

3

光洁度 Finish

Ra≤0.5µm

4

平整度 Level

±0.5mm/m

5

板(ban)层(ceng)Z低(di)温度

(搁板进口)

Shelves temperature Min

-60

6

板(ban)层Z高温度(du)

Shelves temperature Max

+70

7

板层温度(du)均匀性

Shelves temperature

uniformity

±1°C(空载平(ping)衡后)

±1°Csoak stage

8

搁板(ban)间距 

Spacing

80mm

9

干燥箱(xiang)外形 

Chamber type

矩形 Rectangle

10

保温层 Insulation

硅(gui)酸(suan)铝和聚氨酯发泡材料

Aluminum silicate and polyisocyanurate foam

11

开门方(fang)向 

Open direction

根据用户要求确定 According to users requirements

12

开门角(jiao)度 

Open angle

大(da)于110 More than 110°

13

视镜方向 

Position of viewing port

根据用户要求确定 According to users requirements

14

门密封条(tiao)

Sealing strips for doors

O型(xing)硅橡胶(jiao) O-shaped silicone rubber

技术优势 Technical advantages

1

不锈钢(gang)板材均采用优质保证箱体(ti)表面光洁(jie)度(du),从而保证无菌要(yao)求

Stainless steel plates are all superior. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement.

2

板层具有很(hen)高强(qiang)度,能够耐受长期使用;

Shelves has high intensity and its maximum valve reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage.

3

板层通过机械加工(gong),可保证高要求(qiu)平整(zheng)度(du);

Shelves are processed by machining which can ensure the demanding level.

4

板层控温精度±0.5(PID调节);

Temperature control accuracy±0.5 (adjusted by PID)

B、冷凝(ning)器(含(han)盘管(guan)) Condenser (with coiled pipe)

序号

SN

名称(cheng)

Name

型(xing)号/规格(ge)/材(cai)质

Model/Specifications/Material

数量

Number

1

冷凝器  

Condenser

进口AISI 304 不锈(xiu)钢

1

2

冷凝盘管

Condenser coiled pipe

AISI 304 不锈钢(gang)

1套(tao)

3

冷(leng)凝器测温(wen)探头

Temperature sensors

(condenser)

Pt-100 热(re)电阻 A

Pt-100 Hot resistance A Level

1

性(xing)能参数 Performance parameters

1

设计压力 

Design pressure

常压Normal pressure

2

设计温度

Design temperature

常温Normal temperature

3

光洁度 Finish

Ra≤0.5um

4

盘管Z低温(wen)度

Coiled temperature Min

-85

5

冷凝器捕(bu)冰能力

Condenser frosting

capacity

4Kg/

4Kg/batch

6

冷凝器(qi)外(wai)型

Condenser type

矩形 rectangle

技(ji)术优势(shi) Technical advantages

1

不锈钢板(ban)材(cai)均采用优(you)质(zhi)保证箱体表面光洁(jie)度(du),从而(er)保证无菌要求

Stainless steel plates are all superior. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement.

2

冷凝器、盘管采用(yong)氦质谱(pu)仪(yi)进行泄漏检验(yan)

Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer.

C中隔阀(fa) Big Isolation valve

 

序号(hao)

SN

名称(cheng)

Name

型号/规格(ge)/材质

Model/Specifications/Material

数量

Number

1

电动碟Electric valve

DN-100

1

D、制冷系统(tong) Refrigeration system

序号

SN

名称

Name

型号(hao)/规(gui)格/材质(zhi)

Model/Specifications/Material

数(shu)量(liang)

Number

1

压缩机型号及数量

Compressor model and

number

法G泰康CAJ2464

2

2

制冷剂 

Refrigerant

R404a 绿色(se)环保型

R404a Environment Friendly

适量

Right quantity

3

油分离器

Oil separator

美G  EMERSON

1

4

过滤器(qi)

Filter

丹麦(mai) DANFOSS

2个(ge)

5

压力表 Pressure meter

HONGSENG

4

6

膨胀阀 Expansion valve

丹(dan)麦 Danfoss

3

7

电磁阀 Solenoid valve

卡士妥 CASTEL

3

性能参数 Performance parameters

1

板层(ceng)制冷速度(空载)

(搁板(ban)进口)

Shelf cooling time (empty)

+20  -40°C ≤ 60 minutes

2

冷凝器制冷速度(空载(zai))

Condenser cooling time

(empty)

+20 -40°C ≤ 30 minutes

技(ji)术优势 Technical advantages

1

压缩机(ji)采(cai)用“泰康”机(ji)组,性能更加(jia)稳定(ding)、可靠;

Adopting the Tesumsh compressor makes the performance be more stable and relibale.

2

采用符合蒙特利(li)尔公约的(de)环保型制冷剂;

Adopt the environmental protection type refrigerant which accords with the Montreal Convention.

3

制冷系统具有各(ge)项保护功能,连锁保护;

The refrigeration system has all kinds of protection functions and interlock protection.

E、真空系统(tong) Vacuum system

序(xu)号

SN

名称

Name

型号(hao)/规格/材质

Model/Specifications/Material

数量

Number

1

真(zhen)空泵

Vacuum pump

德G莱宝D16C

1

2

泵阱隔离阀Isolation valve of pump well

DN-25mm

1

3

泵头(tou)阀

Pump head valve

西特(te) SIEGV

1

4

真空探头Vacuum gauge

英G爱(ai)德华(hua)EDWARDS APG

1

性能参数 Performance parameters

1

J限真空Final vacuum

5Pa

2

抽气速度Evacuation time

从(cong)大气(qi)压抽至(zhi)10pa30min  From atm to 10pa30min

3

泄漏率(lv)Leakage rate

5×10-3pa.m3/sec

技术优势(shi) Technical advantages

1

GX泵(beng)头阀与真空泵(beng)同时打开(kai)和(he)关闭,可大大防(fang)止(zhi)真空泵(beng)油逆向扩散;

The efficient pump head valve and vacuum pump start or close simultaneously. These can prevent the vacuum pump oil from spreading in reverse effectively.

F复(fu)压(ya)掺气系统 Aeration system for repressing

序(xu)号

SN

名称

Name

型号/规格/材质

Model/Specifications/Material

数量

Number

1

过滤器Filter

0.22µm

1个(ge)

2

掺气阀Aeration valve

西(xi)玛特 SIEGV

1

3

管道Pipeline

AISI 304L不(bu)锈钢

1

技术优势 Technical advantages

1

管道全部采用(yong)自动焊接,保证内(nei)外壁(bi)光洁;

All the pipelines use the automatic welding which will ensure the finish of inner and outer surface.

G、循环系统 Circulation system

序号

SN

名称

Name

型(xing)号/规格(ge)/材(cai)质

Model/Specifications/Material

数量

Number

1

循环泵 

Circulation pump

德G“威乐”WILO

RS25/8

1

2

导热油(you) 

Thermal fluid

低粘度(du)硅油

Silicon oil (low viscosity)

适(shi)量

Right quantity

3

电加热 Heater

1Kw

1

4

板式热交换器

Plate heat exchanger

瑞典“阿法(fa)拉(la)伐

ALFALAVAL技术

1

5

导热油测(ce)温探头

Temperature sensors(thermal fluid)

Pt-100 热电阻 A级(ji)

Pt-100 Hot resistance A Level

2

6

温度控制器

Temperature controller

丹麦丹佛斯DANFOSS

1

性能(neng)参数 Performance parameters

1

加热速(su)度

Heating rate

1°C/min

2

硅(gui)油粘度(du)

Silicon oil viscosity

5cSt 25

技(ji)术优势 Technical advantages

1

电(dian)加热(re)采用PID能量调节控(kong)制,可以Z有(you)效(xiao)的利(li)用加热能源;

Electric heating is controled by PID which can use the heating energy most effectively.

H、液(ye)压系统 Hydraulic system

序号

SN

名(ming)称

Name

型号(hao)/规格/材质(zhi)

Model/Specifications/Material

数(shu)量

Number

1

液压元件Hydraulic units

Dorteck


2

液压泵Hydraulic pump

Dorteck

1

3

液压油Hydraulic oil

46#抗(kang)磨(mo)液压油

46# anti-wear hydraulic oil

1

4

油箱Tank

6L

1

5

压(ya)塞油缸

Stop cylinder

上海(hai)SW

1个(ge)

性能参数 Performance parameters

1

压塞压力

Stoppering force

0~1.0bar(可(ke)调)

0~1.0baradjustable

I、电(dian)气控制(zhi)系统 Electric control system

序号

SN

名称

Name

型号(hao)/规格/材(cai)质

Model/Specifications/Material

数量

Number

1

电气标准

Electric standard

IEC60204-1

2

PLC

日本OMRON

1

3

计算机(ji) 

Computer

联想LENOVO

1

4

空气(qi)开关  

Breaker

施耐德(de)

5

交(jiao)流(liu)接触(chu)器(qi)

AC contactor

施耐(nai)德

6

电气保护(hu)等级

Protection class

IP22

7

UPS电源 UPS power

SANTAK

1

8

软件系(xi)统 Software system

HOS-V2

1

控制方式 Control type

手动及自动控制 Manual and automatic

软(ruan)件功能 Software function

1

冷冻干(gan)燥(手动(dong)、自动(dong),可(ke)任(ren)意切换)

Freeze drying (switch the type between manual and automatic randomly)

2

工艺设定(配方管理)

Technique setting (recipe management)

技术优势 Technical advantages

1

符合FDA欧盟(meng)标准,电子签名,多(duo)组密码(ma);

It accords with European standard FDA. There are electronic signatures and multiple passwords.

2

自动、手动在(zai)任何节点任意(yi)切换;

Switch the type between manual and automatic at any point randomly.

3

系统操(cao)作可(ke)在无(wu)菌室(shi)、机房、冻干控制(zhi)室进行,并且(qie)相互(hu)具有(you)互(hu)锁(suo)功(gong)能,避免误操作;

The operation can be in the sterilizing room, machine room and control room for freeze drying. And they have the interlock functions which prevent faulty operation.

4

无(wu)菌(jun)室装有液压急停(ting)按钮(niu),可在紧急情(qing)况下强制停(ting)止板层运行;

There is a hydraulic emergency button in sterilizing room. It can stop the shelves forcibly in an emergency.

5

友(you)善的人机界(jie)面(mian)具有各种部(bu)件、阀门工作(zuo)状态及温度、真(zhen)空(kong)度参(can)数(shu)显示;

There are working state of all kinds of parts and valves and parameter display of temperature and vacuum degree on the friendly human machine interface.

6

“配方管理”可(ke)设置无(wu)数(shu)条冻(dong)干(gan)工艺曲线;

It can set countless technologies curves for freeze drying in the recipe management.

7

“配方管理(li)”可(ke)实现:低(di)温(wen)进箱、二(er)次回冻(反(fan)复预冻)、压(ya)力升测试、掺气(qi)阀(fa)或者小碟(die)阀(fa)选择性(xing)(xing)掺气(qi)控制(zhi)、自动放气(qi)和(he)压(ya)塞、低(di)温(wen)出(chu)箱等个性(xing)(xing)功能(neng);

These personalized functions such as getting in chamber at low temperature, refreezing, testing of pressure rise, selective aerification control between aeration valve and butterfly valve, automatic degassing and stoppering, and getting out chamber at low temperature and so on can be achieved in the recipe management.

8

“冷冻干燥”自动过程有(you)阶段(duan)(duan)显示功(gong)能,并可(ke)任意跳段(duan)(duan);

There is a function for displaying by stages in the automatic process offreeze drying , and it can skip randomly.

9

“冷冻干燥”过(guo)程中可对(dui)配方进(jin)行随时调(diao)整;

The recipe can be adjusted momentarily in the freeze drying process.

10

操作画面具有各个故障点显示功能;

There is a function for displaying various trouble points on the operation interface.

11

具有数(shu)据(ju)、曲线两(liang)种记(ji)录功(gong)能,可根(gen)据(ju)批号随时(shi)调用或打印;

There is a function for recording both data and curves which can be used or printed momentarily according to the batch number.

12

可存储无数条数据、曲线(xian)记录;

It can save countless data and curves records.

13

各个真空度(du)、温度(du)曲(qu)线由多种颜色显示,并可任意设置“显示”或(huo)“隐(yin)藏”;

Each curve of vacuum degree and temperature is displayed in multicolor, and it can be set for displayedorhiddenrandomly.

14

“冷冻(dong)干燥”完(wan)成后(hou),可将“工艺配方”、“数据曲线”、“历史(shi)记(ji)录”、“操作记(ji)录”、“报警记(ji)录”等原始记(ji)录一起打印(yin),可作为(wei)批产品的(de)详细批记(ji)录进行保(bao)存(cun);

After freeze dryingit can print the original records together such as technology formula, data curve, history file, operation record, alarm reporting and so on. These can be saved as the detailed batch records of a batch of product.

15

可(ke)根(gen)据用(yong)户(hu)实际(ji)使用(yong)需要增加相应软件功能(neng);

It can increase corresponding software function according to actual requirements of customer.

16

电子签名,三级用户权限管理,曲线报表不(bu)可修(xiu)改;

There are electronic signatures and three stage authorization managements. The curve charts can not be modified.

17

UPS不间断(duan)电源可在紧急停电后20分钟内给PLC及各(ge)类传(chuan)感器提供电力;

UPS(uninterrupted power supply) will supply power to PLC and various sensors in 20 minutes after emergency power shut off.


J、公用工程(cheng)清(qing)单 Utility list


1

总装机功率 

Electricity-total electrical load

5Kw (380V, 50Hz, 3Phase, 5Wire)


以上(shang)数据仅(jin)供(gong)参(can)考,以实际设(she)计图纸(zhi)为准(zhun)


K、设备主要参数 The equipments main technique parameter


1

整机结构

Machine construction

一体(ti)式

Union


2

外型尺寸 

Dimension of unit

1800×900×1780mm


3

整机(ji)重量 

Weight of unit

1.0T  (About )1.0T


4

冻干原料装量(建议(yi)值)

Capacity of raw material for freeze drying

(suggestive value)

Z大4Kg/

4kg/batch (Max)


以(yi)上数(shu)据仅供参(can)考,以(yi)实(shi)际设计(ji)图纸为(wei)准

含税,含G内运费(fei)安装调(diao)试培训(xun),保修1年(nian),终(zhong)身有偿售后。

生产(chan)周期:30个工作日


上一篇欣谕XY-FD-S5.2(Lyo)中试型冷冻干燥机、定制型-120℃冻干机、真空冷冻干燥机
下一篇欣谕XY-FD-S系列中试型PLC冷冻干燥机、生产型PLD冻干机、真空冷冻干燥机一览表

产品中心

冷(leng)(leng)水机(ji),超(chao)低温冰箱,冷(leng)(leng)冻(dong)干燥机(ji),冻(dong)干机(ji),低温槽(cao),制冰机(ji),层析(xi)(xi)冷(leng)(leng)柜(ju),气溶胶喷雾器,程序冷(leng)(leng)冻(dong)装置,染色体(ti)分析(xi)(xi)系统(tong)。

——

上海欣谕(yu)仪(yi)器有限公司主(zhu)要产品(pin):冷(leng)(leng)(leng)水(shui)(shui)机(ji)冷(leng)(leng)(leng)冻(dong)(dong)水(shui)(shui)机(ji),冷(leng)(leng)(leng)却水(shui)(shui)循环机(ji),冰(bing)(bing)水(shui)(shui)机(ji),超低温冰(bing)(bing)箱,冻(dong)(dong)干(gan)机(ji)冷(leng)(leng)(leng)冻(dong)(dong)干(gan)燥机(ji),低温槽,恒(heng)温槽,制(zhi)冰(bing)(bing)机(ji),层析冷(leng)(leng)(leng)柜,冷(leng)(leng)(leng)藏柜,气溶胶喷雾器,程序冷(leng)(leng)(leng)冻(dong)(dong)装置,冷(leng)(leng)(leng)冻(dong)(dong)仪(yi),染色体分析系统。

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